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Radiation Cross-linked Polyethylene Fiber Reinforced Heat Shrinkable Tape

Product Highlights

Model: JY-307

  • Fiber-Reinforced 3-Layer Structure — polyethylene + reinforcing fiber + polyethylene
  • Superior Mechanical Strength — significantly higher impact resistance than standard heat shrinkable tapes
  • Heavy-Duty Thickness — ≥3.0mm for maximum protection
  • Excellent Durability — aging resistant, long service life
  • Fast Installation — quick heat shrinking, reduced on-site time
  • Designed for Direct Burial — ideal for long-distance pipeline underground applications

Product Description

Radiation Cross-Linked Polyethylene Fiber-Reinforced Heat Shrinkable Tape is a high-strength anti-corrosion sealing material specifically designed for pipeline field joint coating. The backing features a 3-layer structure: polyethylene outer layer + reinforcing fiber middle layer + polyethylene inner layer, delivering significantly higher mechanical performance than standard heat shrinkable tapes. The inner surface is coated with a specialized hot-melt adhesive, and the system requires a solvent-free epoxy primer for installation.

With a total thickness of ≥3.0mm, this tape offers exceptional impact resistance, durable sealing performance, fast installation, aging resistance, and long service life. It is specifically engineered for direct burial applications in long-distance pipeline projects. The product complies with DEC-OTP-S-AC-010-2021-2 technical standard.

  • Field joint coating for long-distance oil and gas transmission pipelines
  • Weld seam corrosion protection for city gas pipelines
  • Heat distribution pipeline joint coating
  • Chemical pipeline weld protection
  • High-mechanical-demand pipeline sections (rocky terrain, road crossings, directional drilling)
  • Direct burial pipeline applications requiring superior impact resistance

System Composition

The fiber-reinforced heat shrinkable tape is used as the primary anti-corrosion layer for pipeline field joints. For optimal performance, it must be applied over a solvent-free epoxy primer.

  • Solvent-Free Epoxy Primer (JY-308): Applied to the prepared weld area to enhance adhesion and provide additional corrosion protection to the steel substrate.
  • Fiber-Reinforced Heat Shrinkable Tape (JY-307): Wrapped around the primed weld area and heated to shrink tightly, forming a high-strength, impact-resistant anti-corrosion seal.

Performance Index

Tensile Strength (MPa)≥24
Nominal Fracture Strain (%)≥400
Vicat Softening Point (°C)≥100
Brittleness Temperature (°C)≤-65
Volume Resistivity (Ω·m)≥1×10¹³
Environmental Stress Cracking Resistance (h)≥1000
Adhesive Softening Point (°C)≥110
Lap Shear Strength (23°C) (MPa)≥1.0
Peel Strength to Steel (23°C) (N/cm)≥50
Peel Strength to PE (23°C) (N/cm)≥50 (cohesive failure)
Cathodic Disbondment (65°C, 48h) (mm)≤5
Impact Strength (J)≥20
Burst Strength (N)≥2000
Shrinkage Ratio (Circumferential) (%)≥15

Installation Guide & Precautions

Installation Methods

The fiber-reinforced heat shrinkable tape is applied using a propane torch or heat gun. Due to its thicker, fiber-reinforced construction, more careful heating is required to ensure complete shrinkage without damaging the material.

Quick Installation Steps

  1. Surface preparation: Clean and blast the weld area to Sa2.5. Grind smooth any weld irregularities, sharp edges, or protrusions.
  2. Pipe preheating: Preheat the pipe around the weld to 75°C-85°C (or as specified by the primer manufacturer).
  3. Primer application: Apply solvent-free epoxy primer evenly to the prepared weld area. Ensure full coverage without missing spots.
  4. Position the tape: Wrap the tape around the primed weld area with a minimum 100mm overlap at the lap joint.
  5. Install fixing strip: Secure the overlap seam with the provided fixing strip.
  6. Heat shrinking: Using a propane torch, heat the tape evenly from the center outward. Due to the thicker construction, maintain a steady, moderate heat to allow full shrinkage without burning. Shrink until the adhesive flows out slightly at both ends.
  7. Final inspection: Check for smooth coverage, no bubbles, wrinkles, or lifted edges. Ensure the tape is fully adhered to the pipe and to the adjacent pipe coating.

Key Reminders

  • Do not overheat — excessive heat can burn the polyethylene layer or damage the fiber reinforcement. Keep the torch moving at all times.
  • Shrink from the center — this prevents air entrapment and ensures a smooth, bubble-free finish.
  • Overlap is critical — a minimum 100mm overlap is essential for sealing integrity.
  • Primer must be applied — the fiber-reinforced tape requires a primer for proper adhesion to steel.
  • Heavier construction requires more heat — allow adequate time for the thicker material to shrink fully.
  • Ideal for high mechanical demand areas — rocky terrain, road crossings, and directional drilling applications.
  • Storage: Keep in original packaging in a dry, cool area below 35°C, away from direct sunlight and heat sources.